Standard set of training equipment “Automated technological line for the assembly process based on mechatronic modules” ATLSP-PMM-014-30LR-01

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Commissioning if necessary

Description

The scope of delivery should include:
– educational and research stand;
–laptop;
– description of educational, research and laboratory work (30 papers);
– passport, stand operation manual.
Stand dimensions: no more than 1500x700x1800 mm.
Mounting plate with dimensions of no more than 1500 x 600 x 55 made of anodized aluminium profile with horizontal rails with grooves of 6 x 10 mm, designed for attaching mechatronic modules of a technological line or single modules to study their characteristics.
Removable equipment is a set of modules for simulating various devices of technological equipment:
– module No. 1 of the vertical cassette feeder with the dispensing of blanks (body part) in the lower part.
– module No. 2 of the vertical cassette feeder with the dispensing of blanks (the «Cork» part for pressing into the body part) in the lower part and material recognition.
– transport module No. 3: belt-type conveyor with electric drive with variable speed of the drive roller.
– Module No. 4 for moving workpieces using the «Pushing» method.
– module No. 5 for moving (pushing) workpieces using the «Pushing» method.
– module No. 6 for picking up «Proper» plugs with a pneumatic clamp and transporting the part to the technological zone of pressing.
– module No. 7 for pressing/extruding plugs into a body part: a double-acting pneumatic cylinder installed in the «Press Bed» with a replaceable base that provides two modes of operation: «Pressing» or «Pressing».
– Module No. 8 electronic control system: relay-contact units and industrial controller.
30 laboratory and educational research works are being carried out:
1. Pneumatic actuators. Control schemes of pneumatic actuators.
2. Diagrams of pneumatic actuators with discrete position control. Use of limit switches in circuits.
3. Throttle speed control of the pneumatic actuator.
4. Study of electrical control units. A logical repetition operation. Implementation of a logical function by electrocontact devices. Boolean Inversion (NOT) operation. Implementation of a logical function by electrocontact devices.
5. Logical operation: disjunction («OR») and conjunction («AND»). Implementation of logic functions using electrocontact devices with up to 3 input signals.
6. Application of logical operations in the control of the actuator. Control from multiple electrical inputs
7. Development of pneumatic circuits with the use of logical operations in various combinations. Implementation of schemes by means of electrical automation.
8. Implementation of «self-pick-up» schemes with the use of electrical automation.
9. Development of schemes with control of several actuators by means of electrical automation. Sequential control
10. Synthesis of multi-stroke electro-pneumatic control systems. Development of schemes with control of several actuators by means of electrical automation.
11. Development of schemes with control of several actuators by means of pneumatic automatics. Sequential control of three pneumatic actuators
12. Development of circuits with control of three pneumatic actuators by means of electrical automation
13. Study of industrial logic controller (PLC) units. PLC programming. Connect buttons as input devices.
14. Study of the operation of electrically controlled pneumatic switchboards. Connection of pneumatic valves with actuators to the PLC. Control signals from buttons.
15. Fundamentals of Algebra Logic. Implement the logic functions of a single variable using a programmable logic controller (PLC). Logical repetition operation; Inversion (NOT) logical operation Implementation of logic functions of two variables using buttons and electromechanical relays: logical operation disjunction («OR»); logical operation conjunction («AND»)
16. Application of logical operations in the control of the actuator. Control from multiple input signals via PLC.
17. Realization of electrical circuits «with self-pick-up» with the help of PLC.
18. Diagrams of pneumatic actuators with discrete position control. Application of limit switches (sensors) in PLC control circuits.
19. Study of the Programmable Logic Controller Unit. Implementing the Time Delay Function on the PLC
20. Development of schemes with control of several actuators by means of electrical automation. Serial control by PLC.
21. Synthesis of multi-cycle electro-pneumatic control systems. Development of circuits with control of multiple actuators using PLCs.
22. Development of schemes with control of several actuators by means of pneumatic automatics. Sequential control of the three pneumatic actuators by means of a PLC.
23. Development of circuits with control of three pneumatic actuators by means of PLC.
24. Practical study of the operation of module No. 1 of the vertical cassette feeder with the dispensing of blanks (body part) in the lower part.
25. Practical study of the operation of module No. 2 of the vertical cassette feeder with the dispensing of blanks (the «Cork» part for pressing into the body part) in the lower part and the recognition of materials.
26. Practical study of the operation of the transport module No. 3: a belt-type conveyor with an electric drive with a variable speed of the drive roller.
27. Practical study of the operation of module No. 6 for picking up «Proper» plugs with a pneumatic clamp and transporting the part to the technological zone of pressing. Reciprocating module.
28. Practical study of the operation of module No. 7 of assembling by pressing and disassembling by pressing out parts.
29. Development of a technological line diagram using a reciprocating part gripping module. Development of a management program. Assembly and adjustment of the line for pressing parts.
30. Development of a technological line diagram using a reciprocating part gripping module. Development of a management program. Assembly and adjustment of the line for pressing the cork out of the body.

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Standard set of training equipment “Automated technological line for the assembly process based on mechatronic modules” ATLSP-PMM-014-30LR-01

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